Contrex ML-Drive Manuel d'utilisateur Page 13
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1 - 5
Figure 1-2 is an example of the Follower mode of operation in a pump application. The
scaling format allows the operator to enter the setpoint as a ratio of ingredient B to
ingredient A. The ML-Drive compares the setpoint ratio to the Follower sensor shaft
(feedback) and Lead sensor shaft to calculate any speed error. When the ML-Drive
finds speed error, the control algorithm adjusts the drive output and reduces the error to
zero.
Figure 1-2 ML-Drive Follower Mode
ML-Drive
Drive
Output
Lead Motor
Sensor
Pump
Feedback Frequency
ML-Drive
Drive
Output
Follower Motor
Sensor
Pump
Feedback Frequency
Ingredient B
Ingredient A
Follower
Lead
Final Product
Lead Frequency
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
- Technical Assistance 2
- Table of Contents 5
- List of Illustrations 7
- List of Tables 8
- Introduction 9
- INTRODUCING THE ML-DRIVE 11
- EXAMPLES OF ML-DRIVE 12
- APPLICATIONS 12
- Installation / Setup 15
- DOOR PANEL 16
- MOUNTING 17
- Hazardous voltages! 19
- I/O Power (J4 pins 1, 2) 21
- AC Power (J2 pins 3, 4, 5) 22
- Lead Frequency (J4 pins 3, 5) 22
- DANGER ! 23
- Jog (J4 pins 7, 8) 24
- R–Stop (J4 pins 9, 11) 24
- F–Stop (J4 pins 10, 11) 25
- Master / Follower 25
- Drive Output 27
- (J2 pins 1, 2) 27
- Drive Enable (J4 pin 16) 27
- Alarm (J4 pin 17) 28
- SERIAL COMMUNICATIONS 29
- TXD/ TXD/ 30
- COM RXD RXD 30
- — + 30
- CALIBRATION 31
- CURRENT LIMIT 32
- Operation 35
- KEYPAD OPERATION 37
- (2 digits) 38
- (up to 4 digits) 38
- KEYPAD LOCKOUT 39
- CONTROL PARAMETERS 41
- CP-34 Max RPM Feedback 2000 44
- CP-31 PPR Feedback 60 44
- Master Mode Example 46
- Setpoint Select 49
- ___ 53
- Inverse Master Mode 56
- Inverse Follower Mode 58
- Acceleration/Deceleration 60
- CP-66 Integral 2000 61
- CP-67 Derivative 9000 61
- CP-68 Feedforward 1000 61
- Operations: Keypad 63
- CP-05 Jog Setpoint 66
- LOGIC CONTROL 67
- Logic Inputs 68
- Logic Output 71
- MONITOR PARAMETERS 73
- Input Monitoring 74
- Run (J4 Pin 6) 75
- Jog (J4 Pin 7) 75
- R–Stop (J4 Pin 9) 75
- F–Stop (J4 Pin 10) 75
- Drive Enable (J4 Pin 16) 76
- Alarm (J4 Pin 17) 76
- Not Used 76
- Performance Monitoring 77
- Status Monitoring 79
- Low Speed Alarm 80
- High Speed Alarm 80
- Ramped Error 80
- Scaled Error 80
- Using Serial Communications 84
- Invalid Parameter Code 85
- Control Mask Error 85
- Parameter Send 87
- Character 1 - STX: 87
- Characters 2, 3 - Device #: 87
- Character 12 - ETX: 89
- Example of Parameter Send: 89
- Character 4 - Error Code: 90
- Character 11 - Data Format: 91
- Control Command Send 92
- Character 4 - Message Type: 92
- Characters 9,10- DATA: 93
- Data Inquiry 96
- Characters 2, 3 Device #: 98
- Character 4 -Error Code: 98
- 6 -XX.XX 99
- Table 3-35 ASCII to Binary 100
- Follower 101
- Setpoint 101
- Troubleshooting 103
- Diagnostic Indicator 105
- Test Number 105
- Press To Activate 110
- 1 Drive Enable 110
- PROM TEST 111
- TROUBLESHOOTING 113
- Motor Does Not Stop 114
- Motor Does Not Run 115
- Consult Tech 115
- 1-800-342-4411 115
- Motor Runs at Wrong Speed 116
- Motor Runs Unstable 117
- PROM CHIP REPLACEMENT 118
- Beveled Corner 119
- Insert Tool Here 119
- Glossary 121
- Glossary - 2 122
- GLOSSARY 123
- Glossary - 4 124
- Glossary - 5 125
- Glossary - 6 126
- Glossary - 7 127
- Glossary - 8 128
- Glossary - 9 129
- Glossary - 10 130
- Appendices 131
- NUMERIC QUICK REFERENCE 137
- CP-06 DIRECT SETPOINT 138
- CP-10 ALARM FORMAT 138
- CP-12 LOW ALARM 138
- CP-13 HIGH ALARM 138
- CP-14 RAMPED ERROR ALARM 138
- CP-31 PPR FEEDBACK 140
- CP-33 MAX RPM LEAD 140
- CP-34 MAX RPM FEEDBACK 140
- MP-40 TACH 140
- MP-41 LEAD FREQUENCY 140
- MP-43 FEEDBACK FREQUENCY 141
- Two Decimal Places 141
- MP-44 DEVIATION (ERROR) 141
- MP-45 SCALED REFERENCE 141
- MP-46 RAMPED REFERENCE 141
- Direct Mode 142
- Master Mode 142
- Follower Mode 142
- Invalid Code Parameter 143
- Above Maximum Allowed Value 143
- Below Minimum Allowed Value 143
- Entry Timeout 143
- MP-53 CONTROL STATE 144
- MP-54 LOGIC INPUTS - GROUP A 144
- MP-55 LOGIC INPUTS - GROUP B 145
- MP-56 LOGIC OUTPUTS 145
- MP-57 EEPROM STATUS 145
- CP-61 DIRECT ENABLE 146
- Inverse Scaling 147
- CP-67 DERIVATIVE 148
- CP-68 FEEDFORWARD 148
- CP-70 DEVICE ADDRESS 148
- CP-71 BAUD RATE 148
- CP-72 CHARACTER FORMAT 148
- CP-73 CONTROL MASK 149
- CP-74 DRIVE ENABLE LOGIC 149
- CP-80 RMS CURRENT LIMIT 149
- CP-81 PEAK CURRENT LIMIT 149
- MP-82 MOTOR CURRENT 149
- MP-83 CURRENT LIMIT STATUS 150
- CP-98 KEYPAD LOCKOUT 150
- MP-99 SOFTWARE CODE REVISION 150
- MP-00 SOFTWARE PART NUMBER 150
- REFERENCE 151
- 1-763-424-8734 155
- Use safety equipment 157
- Warranty 163
- Warranty - 2 164
- SERVICE POLICY 165
- Service 165
- WARRANTY 166
- Index - 1 167
- Index - 2 168
- Index - 3 169
- Index - 4 170
- Index - 5 171
- Index - 6 172
- Index - 7 173
- Index - 8 174
- Index - 9 175
- Index - 10 176
- Index - 11 177
- Index - 12 178
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